Gas Tube Heaters: 5 Essential Tips for Installation

Introduction

If you’re considering installing gas tube heaters, it’s crucial to get it right from the start. These heaters provide efficient warmth for industrial spaces and warehouses, but avoiding common mistakes is key. Let’s break down five essential tips for a successful installation:

 

1. Proper Placement of Turbulator Baffles on Gas Tube Heaters

 

Mistake to Avoid: Some folks place turbulator baffles in the wrong tube, causing problems like premature exchanger replacement and uneven heat distribution.

Solution: Always install the turbulator baffles in the farthest tube from the burner. This ensures optimal performance from your radiant tube heater and consistent warmth throughout the space. ReVerberRay provides a general install guide that comes with diagrams. 

 

2. Secure Reflector Joints (with One Exception)

 

Mistake to Avoid: Neglecting to secure reflector joints can lead to inefficiencies and safety risks. Infrared heaters will expand and contract throughout heating cycles, and if reflectors are not properly secured they can slide out of place. 

Solution: Secure most reflector joints properly, but leave one expansion joint per heater unsecured. Consult the installation manual for guidance on expansion locations.

 

3. Tube Placement Downstream of the Burner of a Gas Tube Heater

 

Mistake to Avoid: Ignoring specific tube placement requirements, especially for higher output models.

Solution: For gas tube heaters like the 150 MBH and higher, identify the labeled tubes that must be placed immediately downstream of the burner. This ensures optimal heat transfer.

 

4. Clamps and Proper Torque on Gas Tube Heaters

 

Mistake to Avoid: Incorrectly positioned tube clamps can compromise safety and exchanger integrity.

Solution: Center the clamps on tube seams and follow the recommended ft-torque guidelines. This prevents tube separation and ensures a secure installation. Re Verber Ray Infrared heaters provide a two bolt clamp which can be easily installed by a single individual. 

 

5. Flexible Gas Line Arrangement on Gas Tube Heaters

 

Mistake to Avoid: Failing to properly affix the flexible gas line can lead to stress on the connection.

Solution: Arrange the gas line in a “C” shaped pattern to allow the heater to expand and contract without strain. Safety first! *Disclaimer: Always consult with a professional before making decisions related to heating systems.

Conclusion

By paying attention to these essential tips, you can ensure that your gas tube heater operates efficiently and safely. Proper placement, secure joints, and correct installation practices make all the difference in achieving consistent warmth and prolonging the lifespan of your system. Take the time to follow the guidelines and avoid common mistakes, and your heater will provide reliable service for years to come. Stay warm and safe, and remember, when in doubt, always consult a professional for expert advice.  Happy heating! 🌟